As an important part of manufacturing injection molded products, injection mold opening involves many process steps. In the injection molding industry, the high-quality mold opening process is crucial for ensuring product quality and improving production efficiency. It is necessary to understand the process of injection molding and the professional requirements for each step, as well as the impact on mold quality and production stability, in order to lay a solid foundation for successful injection molding.

Step 1: Drawing design

During the injection molding process, drawing design is the primary step. It is important to have sufficient communication and coordination with the client before design to ensure understanding and meeting their needs. Design drawings according to customer and product requirements. This includes determining key parameters such as product size, shape, and structure, and drawing detailed drawings as a basis for subsequent mold production. Drawing design requires attention, and many detailed data must be precise.

Step 2: Select suitable materials

The selection of mold materials directly affects the quality and performance of injection molded products. Select suitable materials to make molds based on the characteristics and usage requirements of the product. Common mold materials include steel, aluminum alloy, etc. When selecting materials, factors such as material hardness, wear resistance, and corrosion resistance need to be considered to ensure that the mold has good stability during long-term use. If the material selection is not appropriate, the mold will experience severe wear and tear during production and use, which will affect its service life and production quality.

Step 3: Mold machining

The mechanical processing of molds is the core link in the injection molding process, including multiple steps such as wire cutting and deep hole drilling, to achieve higher machining accuracy and surface quality. Wire cutting is used to cut small shaped contours in molds, while deep hole drilling is used to process deep holes and apertures in molds. Mechanical processing requires a high standard of craftsmanship, otherwise the production process will be affected and quality issues will arise. Kaidi Mold places great emphasis on product design and production processes, ensuring high-quality processing.

Step 4: Mold trial and repair

After the mold production is completed, conduct a mold trial. Mold trial is an important step in verifying mold performance and accuracy. Perform injection molding operations using an injection molding machine to check for any issues during the injection molding process, such as surface defects, dimensional deviations, etc. Based on the trial results, the mold should be repaired by adjusting the structural parameters of the mold to solve any defects in the product. Any problems should be corrected in a timely manner.

Step 5: Mold put into production

After successful mold trial, the mold can be put into formal production. Before putting into production, it is necessary to organize and document the technical parameters of the mold. Including mold structure diagram, processing technology, injection molding parameters and other related information. These technical parameters are organized and documented, which helps with the maintenance and management of subsequent molds and provides reference for future mold production. If a certain mold is not used temporarily, protective measures need to be taken to prevent mold damage or other impacts.

The above is the main process of injection mold opening. Each step requires professional skills and experience, strict execution and management, to ensure the quality and stability of the mold. The opening process of injection molds is a complex and critical process that requires attention to details and continuous improvement and optimization to improve the quality and production efficiency of the molds. In practical applications, it can play its due role and meet production needs.