1) Feasibility analysis of injection molded products and structures

The structural elements of injection molded products determine the opening accuracy, number of mold cavities, and mold life of injection molds.

When analyzing the structure of injection molded products, it is necessary to consider the functional requirements of the product, as well as the 2D drawing tolerance requirements, appearance requirements, injection molding machine requirements, and the characteristics of the molding material. When customizing the mold, it is necessary to comprehensively consider the product's functional and dimensional requirements. In addition, when customizing the mold, shrinkage needs to be added, and compensation calculations need to be made on the mold in areas where deformation may occur or areas with large shrinkage. In the early stage, it is advisable to plan to reserve steel positions.

2) Analysis of Holes and Threads on Injection Molding Products

Firstly, it is necessary to understand the assembly requirements for product holes and threads, 2D dimensional tolerance requirements, and torque requirements. Regardless of whether it is in the front or rear mold parts, inserts will be used for processing on the mold to ensure machining accuracy and convenient maintenance in the later stage.

3) Analysis of deformation and misalignment of injection molded products

Especially for products with thin-walled, narrow, long, precision injection molded parts, as well as products with high clamping force, it is necessary to consider the defects such as warping and bending that may occur during the molding process before design, so improvement plans need to be prepared in advance.

4) Analysis of overall motion interference after the completion of injection molding product mold design

Especially when the structure of injection molded products requires the use of sliders and inclined roofs, it is necessary to combine the ejection mechanism for motion interference analysis.

5) Analysis of Appearance Defects in Plastic Parts

Sometimes, after T0 trial molding, products may produce surface flow marks, shrinkage marks, insufficient filling, silver lines, obvious bonding lines, trapped air, and other phenomena. So before customizing the mold, it is necessary to conduct a mold flow analysis to identify these issues in advance and make improvements.

6) Batch demand analysis of injection molded products

The analysis of batch demand for injection molded products needs to consider the three elements of molding: temperature, pressure, time, and factors affecting the service life of injection molds.